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Perched on a stand with the ocean in the background, the new biggest XR looks much more like a pure race bike, than a trail bike.

The Honda XR650R: The King of Baja

XR650R Flying Honda's big XR 600 has been around with minimal changes since 1982 (it was a 500 cc bike back then), so by the time the XR650R arrived, the change was long over due.

Enormous pressure was put on Honda when the new Yamaha four stroke came out. But the folks at Research and Development would not be rushed. Many different prototypes were sent to the US for testing, and all of them were sent back. Bruce Ogilvie, a long time Baja racer, knew exactly what was needed, and the stuff they were sending him from Japan, wasn't it.

Finally, the new Honda XR 650 arrived.

And it arrived with a flourish!

Johnny Campbell took a lightly modified 650 and opened a can of whip-ass on everybody else at the Baja 1000. And what finished right behind Johnny? Why, another XR 650!

So it was with a great deal of interest that the staff of ORC met with Honda, and tested the bike where it seems to work best: right here in Baja.

FIRST OFF, THE BAD NEWS

If you buy a brand new water-cooled XR 650R, chances are you are going to be mightily disappointed if you ride the thing stock. Bruce Ogilvie brought one of the "pure stock" bikes with him, exactly the way it will sell off the showroom floor.

The ORC testers were the first to ever sling a leg over this bike. In all the magazine tests you read in the very near future, the testers DID NOT RIDE THIS BIKE!

All of them rode the "modified" version of the XR650R only.

The stock bike is strangled, on purpose. In order to meet strict emission requirements, the bike has a horribly restrictive air inlet, a tiny opening in the muffler/spark arrestor and a reducer in the carb manifold that's half the size it should be.

It's amazing that the bike would even get out of its own way with this much crap going on. Ridden like this, the XR650R is so quiet you can hear the chain slap on the sprockets and even hear normal engine noise from chains and the valve train.

The engine puts out 43 horsepower at 6750 rpm with all the emissions junk installed. With the restrictions removed (and properly jetted), the bike comes alive and pumps out 27 percent more horsepower, all the way up to 55 strong ponies, about the same as Campbell's race bike from the 1998 Baja 1000.

Let's be blunt: riding the stock bike is not very exciting. The power is good, with lots of low rpm grunt, and the mid-range will easily pull the upper gears early in the rpm range. But, in our opinion, Last year's stock XR600 was faster and more impressive through the gears.

We're sure there are some riders who will leave the XR650R in stock trim. These same riders would probably be just as happy riding a five year old Suzuki DR 350.

But if you have any hair on your chest at all, you will absolutely fall in love with the power of the "cleaned up/jetted" XR650.

This thing rips! Power starts right at idle, churns into a monster mid-range, and even revs out like a road racer. If you want more power than this bike delivers, there are very few places on the face of this planet where you are going to be able to use it.

TECH STUFF YOU MIGHT WANT TO KNOW 

This is the most powerful engine ever in a Honda XR; it's a liquid-cooled 649cc SOHC four- valve dry-sump engine. The single-backbone aluminum frame represents the next evolution in off-road aluminum chassis technology.

Kayaba suspension components replace the old Showa units. The package provides a combination of comfort and plushness, with excellent control and performance. A 46mm front fork is matched to the 44mm fully adjustable long-stroke piggyback rear shock absorber.

Optional competition parts increase horsepower and torque an incredible 27 percent!

ENGINE

  • The all-new liquid-cooled four-valve SOHC 649cc engine is compact, and weighs only 88 pounds.
  • Dry-sump oiling system includes an in-chassis oil tank.
  • The engine design separates the crankshaft and generator rotor from the engine oil that causes windage resistance, allowing for a freer-revving engine.
  • Nikasil cylinder lining is lightweight and provides cooler and quieter operation for extended engine life.
  • 37mm intake valves and 32mm exhaust valves provide increased engine efficiency.
  • An automatic decompression starting system, with handlebar-mounted compression- release, makes for relatively easy starts.
  • New 40mm carburetor delivered crisp response and excellent rideability.
  • Solid-state CD ignition with electronic advance.
  • Gear-driven counterbalancer for engine smoothness.
  • Maintenance-free XR400-type automatic cam-chain tensioner.
  • Dual aluminum radiators for optimum cooling and maximum performance.
  • Free-flowing two-into-one stainless steel headpipes.
  • Primary kickstarting allows start-up in any gear.
  • Extended kickstart lever and a new reduction ratio allow for a slow, strong kick to spin the engine quickly for starts.
  • Lightweight magnesium clutch cover provides easy access for maintenance.
  • Improved shifting five-speed transmission.

POWER

A huge part of the XR600R's appeal has been the quality and quantity of its power. Still, XR owners have always figured more is better when it comes to horsepower. So, when the XR650R design process began, more horsepower was at the top of Honda R & D's shopping list.

To meet power and durability goals, more displacement was a given. Testing various intermediary engine sizes revealed a 649cc single-overhead-cam four-valve single delivered the perfect balance of power, torque and toughness. Since more power means more heat, liquid cooling was a given as well, opening the door for all-new engine architecture from the cam cover down.

Gone is Honda's familiar Radial Four Valve Combustion (RFVC) system, with valves splayed radially around the bore axis. The XR650R uses a lighter, simpler, more effective overhead camshaft system, above a flat combustion chamber that's fired by a single spark plug.

Mixture from the 40mm Keihin carburetor enters via a pair of 37mm intake valves (up l mm from the 600), and exits through 32mm exhaust valves (also l mm over XR600R spec). These valves are controlled by a cam with more lift, overlap and duration than an XR600R's.

Just below, the 650's Nikasil-lined aluminum cylinder moves closer to vertical than the old bike, creating more space for the twin aluminum radiators. This more upright engine position also shifts the crankshaft center closer to the front wheel to help optimize weight distribution.

Both the l00mm bore and the 82.6mm stroke are enlarged from the XR600R specification. Despite a 3 millimeter increase in diameter, the XR650's three-ring piston is 10.6 grams lighter than an XR600 slug. An automatic XR400R-type adjuster makes sure there's never slack in the cam chain. A new closed-deck head construction creates a significantly stiffer cylinder and an improved head gasket seal, shaving 230 grams, by using four cylinder studs instead of the XR600's six. Cast from a new corrosion-resistant alloy that is 10 times stronger than previous alloys, a new CR-style magnesium cover provides easy access to the XR clutch.

The newest XR's bottom end is tougher and more efficient. A gear-driven counterbalancer squelches the big single's endemic shaking and drives the engine's water pump from the right end of its shaft. Like the previous XR, the 650 engine is dry-sump, carrying its engine oil inside the frame in a space at the juncture of the cast-aluminum steering head and extruded-aluminum main downtube.

Strategically placed partitions in the crankcases minimize power-robbing windage by keeping excess engine oil away from the crankshaft. Ignition componentry runs dry, rather than in an oil bath, as in the XR600 engine for the same reason. Also, the crankshaft cavity features a Honda first: a one-way reed valve that allows piston pressure to force excess oil into the transmission area.

Working with Honda's cam-actuated automatic decompression system, a new reduction ratio in the kick start gear makes lighting the big XR's fire easier, by spinning the engine faster with each stroke of the kick lever

Small headlight is good for getting you home as night falls, and not much more. You can install a more powerful beam with the stock lighting coils.
Goodbye to fins; latest XR is a compact, water-cooled unit.
Stock bars are shaped well, but appear to be the same bend-o-matics Honda has offered for years.
Kickstarter is ultra-long and spins the engine over slowly when starting, but it's all you need to get the beast lit.